aPlank Aluminum Siding Installation Guide | Prefinished Cladding System
Pre-Install Checklist
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01
Section One
Before Installing aPlank
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Do not install damaged or defective product. Product that is cut and/or installed will not be eligible for replacement or a full refund. Contact customer service immediately: 201.988.9600
Pre-Installation Checklist
  • Review the order — verify correct extrusions and colors. Check for any defects or damage.
  • Wear appropriate PPE: eye protection, gloves, long sleeves, and pants.
  • Review and understand the full aPlank system before installation. Plan the install to reduce waste.
  • Plan for woodgrain pattern repeats (every 5'–6'). Pull product from multiple boxes per section for variety.
  • Account for aluminum expansion and contraction — see Section 04.
  • Do not install over pressure treated material without barrier protection.
02
Section Two
Storing aPlank
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Flat Surface
Support entire carton length
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Keep Dry
Cover with tarp if outside; no moisture accumulation
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Safe Location
Away from falling objects & construction activity
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Max 4 High
Do not stack cases more than 4 high
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Section Three
Tools Required
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Always use a compound miter saw or table saw with an 80T–100T non-ferrous metal cutting blade. Standard blades can cause dangerous kickback with aluminum.
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Sliding Compound Miter Saw
80T non-ferrous blade
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Small Table Saw
80T non-ferrous blade
Bi-Metal Hole Saw
Up to 4" holes
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Bi-Metal Jig Saw
Holes larger than 4"
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Miter Saw Fence
Essential for trim cuts
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Dead-Blow Hammer
45 oz. recommended
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Rubber Mallet
Medium durometer
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Common Hand Tools
Screw gun, tape measure, level
04
Section Four
Expansion & Contraction
Aluminum Thermal Movement — 16' Plank (Average)
aPlank — 16' / 4.88 m average length
← ~3/32" per end~3/32" per end →
86°F
Temp change for full movement
5/32"
Total movement on 16' plank
~3/32"
Movement per end
Required Gaps at a Glance
Fastener Head Clearance
1/16"
Between fastener head and plank. Screw in center of slot — never over-tighten.
Trim Clearance
3/16"
Between aPlank and any Starter Trim, Connection Trim, or Corner Trim.
05
Section Five
Installation Animation

Step through the complete installation sequence — from bare substrate to finished facade.

Step 1 of 10
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Speed 1.5s
06
Section Six
Installation Steps & Rules
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A correctly installed, high-quality waterproofing membrane with flashing and caulking is essential per local code. Waterproofing warranty comes from your installer — aPlank is not responsible for waterproofing issues.
Installation Rules
01
Fastening — leave room to move

Do not over-tighten screws. Leave 1/16" of space between the fastener head and the plank. Always screw in the center of the slot to allow movement.

02
Trim clearance

Keep 3/16" between aPlank and all Starter Trim, Connection Trim, and Corner Trim to allow expansion and contraction.

03
Waterproofing

Install a high-quality waterproofing membrane with flashing and caulking per local building code. Secure your warranty from the installer/provider.

04
Connection Trim for runs over 2 planks

Installing more than two consecutive planks requires a Connection Trim. For exactly two planks without Connection Trim: lock both ends at butt-joints by fastening tightly, then screw remainder using the slots. Anchor fasteners to solid framing, blocking, furring strip, or bracket.

05
Hard fastening rules

Hard fasten at no more than one location per plank. Butt-joints secured at the joint only. Outside corners at the corner only. Do not install more than one butt-joint between two components. Do not hard fasten to any Starter/Connection/Corner Trim.

06
Cutting siding & accessories

Always use a compound miter saw or table saw with an 80T–100T non-ferrous metal cutting blade. Cut face-up whenever possible. Wear eye and ear protection.

07
Starter Trim drainage holes

If using Starter Trim on the bottom for drainage, drill 1/4" wide holes into the channels before installation.

08
Finishing a ripped end

If necessary to end with a ripped aPlank, use Connection Trim or flashing to finish cleanly.

09
Joint gap rule

Ensure a 1/4" gap between every 2nd joint or every 24' of all components to allow for expansion and contraction.

10
Touch up exposed cuts

Cover exposed cuts at all joints with a matching paint pen or exterior spray paint to prevent raw aluminum from showing.

Pro Tips
  • Pull planks from 2+ boxes per section to avoid noticeable pattern repeats (patterns repeat every 5'–6').
  • Cut face-up whenever possible to reduce scratching the finished surface.
  • Cut off taped ends as needed before installation.
  • Store material flat, exterior side facing up, in a dry safe location until ready to install.
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Our team of specialists is available to answer any questions about aPlank aluminum cladding systems, installation requirements, custom profiles, or color options.

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About aPlank Aluminum Rainscreen Siding

aPlank is a prefinished extruded aluminum cladding system designed for exterior and interior building facades. Available in woodgrain, solid, natural stone, and concrete finishes, aPlank panels are non-combustible, non-corrosive, and engineered to withstand the harshest weather conditions — including coastal, marine, and high-wind environments.

This installation guide covers everything contractors, architects, and builders need to correctly install aPlank aluminum siding panels: pre-installation checklist, storage requirements, required tools, aluminum expansion and contraction allowances, fastening rules, and a step-by-step animated installation sequence.

aPlank cladding panels can be installed vertically or horizontally, are available in planks up to 16 feet long, and meet ASTM E136 non-combustibility, ASTM E330 structural performance, TAS 202 impact testing, and TAS 203 cyclic pressure standards. At end of building life, panels can be reused, repainted, or fully recycled with zero material going to landfill.